Know where every order stands and what it really cost, from yarn to dispatch.
Spinning, knitting, weaving, dyeing, garments and home textiles run on long chains of contracts, lots and stages. MadOn Textile ERP follows each work order through every stage and posts its cost to the ledger as it goes.
Industry challenges → how MadOn solves it
- 1
Challenge: Fabric and yarn needs are worked out on spreadsheets for every order.
How MadOn solves it: Work orders carry their own BOM and accessories demand, and the finished fabric requirement (FFR) and knitting plan are built from them.
- 2
Challenge: Yarn and fabric sit with knitters, dyers and process houses, and balances are hard to reconcile.
How MadOn solves it: Knitting, dyeing and process-house contracts record every issuance and receipt, with party reconciliation reports for each.
- 3
Challenge: Pieces go missing between cutting, stitching, washing and packing.
How MadOn solves it: Cut-to-pack tracks issuance and receiving at each stage with size-wise balances, sample pieces and production loss.
- 4
Challenge: The real cost of an order is known only after it ships, if at all.
How MadOn solves it: Every stage posts its WIP cost to GL, and the work-order costing report shows the actual cost per order.
- 5
Challenge: Quality faults are found late and recorded inconsistently.
How MadOn solves it: A shared fault library, point rules and grade schemes drive QC at knitting, dyeing & finishing, cutting, stitching and finishing.
- 6
Challenge: Piece-rate wages for stitching are calculated by hand.
How MadOn solves it: Operation heads, stitching operations and work-order rate lists feed stitching contract payments and wages reports.
Follow every order from yarn to dispatch.
- Yarn
- Knitting / weaving
- Dyeing & finishing
- Cutting
- Stitching
- Packing
- Dispatch
- Yarn
- Knitting / weaving
- Dyeing & finishing
- Cutting
- Stitching
- Packing
- Dispatch
Modules you would use
- Merchandising & PPCTurn buyer orders into work orders, fabric requirements and knitting plans.
- Yarn StoreEvery yarn contract, gate pass and movement in one ledger.
- DyeingDyeing contracts, lab recipes and lot-wise roll tracking.
- Cut-to-PackCutting, embellishment, stitching, washing, finishing and packing, with size-wise balances.
- QualityOne fault library and grading scheme for inspections at every stage.
- Costing & AuditActual cost per work order, with inventory audits for every store.
- Import & Export (LC management)Run each LC as a file and know the true landed cost of every item.
- HR & PayrollHire, pay and manage every employee, from recruitment to final settlement.
Questions
Does it handle third-party knitting and dyeing?
Yes. Knitting contracts can be in-house or third party, and dyeing and process-house contracts track lots issued and received, with party reconciliation.
Do we also get accounts, purchase and HR?
Yes. MadOn Textile ERP includes all Business ERP modules, so accounts, purchase, inventory, sales, import & export and HR & payroll run on the same system.
Are our Crystal reports available on the web?
Every desktop Crystal report in the textile line is also available on the web, including cutting plan prints, bundle slips, yarn reports and work-order costing.
[A case study for this industry is coming soon.]
See MadOn ERP on your own processes.
Tell us what you run today. We will show you the modules that fit, in English or Arabic.